Air Loss & Leak Cost Calculator

Estimate compressed air leak impact fast, compare likely savings, view pressure sensitivity, and send a polished report — without leaving the page.

Imperial + metric units
Multi-leak support

Choose calculation method

Start with a quick estimate by leak size, or use a pressure decay test when you have field data.

Operating conditions

Not sure? Pick the closest type. Scroll compressors are common on smaller, cleaner-air applications.

Leak details

Add one or more leaks. Each row can have its own size and count.

We'll also show 90 / 100 / 110 PSIG sensitivity in the results.

Estimated leak impact

Use the daily and monthly views to make the result easier to discuss with operations, maintenance, and finance.

Annual cost
$0
Estimated yearly waste
Monthly cost
$0
Average monthly impact
Per operating day
$0
Based on annual operating hours
Leak flow
0
CFM
Annual energy waste
0
kWh per year
Capacity impact
0%
0.000 kW/CFM

Potential annual savings

Conservative capture
$0
Assumes roughly 50% capture of the opportunity.
Likely capture
$0
Balanced planning number for team discussions.
Aggressive capture
$0
Useful when a full leak campaign is realistic.

Payback & ROI (directional)

Based on a typical audit investment near $3,500. A Pye-Barker rep can tailor this to your plant.

Likely payback
Months to recover audit investment.
Conservative payback
Aggressive payback
First-year ROI (likely)

Quick feedback on this result

Something look off, or a feature you'd want here? Tell us straight from the results.

Email the report

We'll send the report to you and route a matching lead notification to the Pye-Barker team for follow-up.

Talk to a Pye-Barker rep

Share a quick note and a rep will reach out with a plant-specific payback model.